68 standard, just a classy driver!

I have a cutaway tank and everything neede to evaluate what you have. You are in the Phoenix area right?

Yes NW Peoria actually.

Wrapping the dash face proved to be tedious but happy with the results. Once it was mounted it hid all my imperfections. Iā€™ve played with a couple different layouts with the gauges but think this is what Iā€™ll settle on. Very happy with how itā€™s coming together. I still need to work on the main cluster structure which should just be cleaning and painting. Also need to modify the wiring to omit what I donā€™t need and keep what I do. I want to get led bulbs for the turn signals and hi beam warnings as well.

I want to find the xr7 dash vent as I will eventually
Install ac but want to use all the original vents for a clean install.







Everything fits surprisingly well, did not have to remove much material




Little preview to how it will look in the car

A reproduction center vent will be available in the not to distant future.

Thatā€™s great news, Seems like those are the hardest to track down in decent shape. Will just need the face plate and maybe the distribution housing behind the vent to make the vintage air stuff hook up.

Iā€™ll get with you when Iā€™m ready for the sender calibration to see if we can get what I have working or if I need to do something else.

I like how this turned out. Maybe I missed it, but are you not running a volt meter? I always thought the better spot for oil pressure is in the main cluster instead of on the passenger side.

I agree with the oil pressure being in the main cluster.
I plan to put the voltmeter on the passenger side in place of the oil pressure. Thatā€™s going to be the gauge the least looked at.

You dash cluster is looking great. Well done. :thumbup:

Steven

I had been planning to wait to install these with some other interior stuff I wanted to do but couldnā€™t wait. Now that I have the car registered Iā€™m prioritizing some things to make it more road able. My fuel gauge sucked and never read right along with the speedo bouncing so thatā€™s my excuse to get these done sooner then later. I actually ran it out of fuel the last time I drove it so that worked in my favor to check the fuel sender and match up the ohm range with the gauge. I gotta say after taking this repro sender apart itā€™s pretty cheap inside. I mean it works for now but wouldnā€™t be surprised if it failed so if you have them save your original senders! Anyway it did match with one of the preprogrammed selections in the speedhut gauge so programming was easy.

For wiring I used the harness from the xr7 cluster and removed all the wiring that would not be needed and saved what I could use like the fuel sender input, illumination, turn signals, 12v ignition high beam light and brake warning light.
All those circuits where the same as my standard so I could plug it in with the factory connector. The gauges had their own harness and dimmer circuit harness that came with the set. Coolant temp and oil pressure had senders and the harness to run up to the gauge. I removed the speedo cable and used its grommet to pass the wires through the firewall. Unfortunately no pictures here, I was about over the tedious job of making all that wiring clean and tucked in the dash behind the cluster the best I could I neglected getting a couple pictures.

I decided to swap the tech and speedo, I found it easier to keep an eye on the speedo in this configuration.

As part of my other interior upgrades I wanted to use the toggle switches with rear view mirror map lights and the interior lights with the door closed. I did not have time to wire that stuff up so I simply installed toggles to fill the hole. I used standard switches for now as I needed a washer to hold the vinyl tight and the factory switches wouldnā€™t fit. Iā€™ll revamp this game I the future.
Also note the use of washers, I found out the hard way I was missing the metal support for the passenger side dash panel, no worries Iā€™ll steal the ones off my standard. Yeah nope not the same! I was too far along by this point and was not going to get hung up on the install. I found some nice finish washers and painted them black so I could get longer screws in. Donā€™t think it looks all that bad and I may just leave it.













Overall very happy with the speedhut gauges, the gps speed works flawlessly but it can have a short delay in acquiring gps with a key cycle. However there is a provision for wiring that will keep it active unless itā€™s been parked for more then 4hrs. The fuel gauge works great and has a programmable low fuel light( all the gauges have built in warning lights)Also had a built in anti slosh so you needle doesnā€™t bounce around like some aftermarket gauges do. Backlighting is plenty bright and has a dimmer to adjust to your liking. Took it for a roadtest to add some fuel and check operation of all the gauges. I feel much more comfortable being able to see actual data instead of generic read outs or warning lights and as a bonus it looks pretty nice as well!

Man that came out really good with that color dash face and the black Speedhut gauges. I like that you kept the character of the original dash, but gave it a more modern look.

So itā€™s been a bit but finally had some time to install the Wilwood brake kit I picked up a couple months back. Well partial install since I only had time for one side and not the other. I take what garage time I can get between family obligations.

The PO of my car had done a Granada disk swap in the past and while they did work I believe one of the calipers where sticking. Not wanting to mess with repairing the Granada stuff I decided to find a replacement. While there are a ton of options you can go with I stuck with the entry level stuff
from wilwood. More or less designed to be a cost effective kit for a disk swap. The rotor is pretty close sizing as the Granada rotor and should be plenty of braking for my needs. Now that I donā€™t have the factory drum spindle so I wanted to utilize the Granada spindle which just so happens to have the same bearing size as 70 and up. I needed to use a wilwood kit for a 70 mustang which really all that is different is brake lines and whee bearings. Since the wilwood kit uses a caliper bracket that attaches to where the dust shield mounts the way the caliper brake mounts on the Granada spindle is a none issue like it would be on other kits.

Install was pretty simple, however i doubled and tripled checked everything to make sure it would fit the Granada spindle ok. Also I want to address the front brake lines, looks like the hardline was replaced at some point and has the wrong bend near the frame.Also an adaptor was used to step up the fitting size before it goes to the wheel. I had to reuse the adaptor and bend the line to fit which I donā€™t care for so Iā€™ll look into new lines for a better fit.

Spindle stripped down and ready to drill out the dust shield bolt holes to 3/8 fine thread. On the drum spindles this is not necessarily. You do need to acquire a Q sized drill bit and a quality tap. Now wilwood recommends a machine shop to do the drilling which I assume they figure drilling a tapping a hole is more then average guy would take on? They also want that hole counter sunk which makes no sense with how the bracket is built. Could be the bracket got updated and no longer needs countersunk holes, either way I felt it to not be needed for my application and Iā€™m qualified for using a tap!





Caliper bracket mounted

Everything installed, gravity bled first which I found my issues with brake lines, after that vacuum bled the system to finish off the passenger side.





And my youngest helping out

Another thing Iā€™m working on is getting a single din radio installed. I could not find a single din mount that wasnā€™t plastic and doesnt look like the metal ones are in production anymore so I cut mine.







Same Wilwoods I put on mine this winter, they work really well once the pads are bedded in. Good to see youā€™ve got a helper out there with you!

Good to hear, Its a very nice kit and Im happy with it. I was impressed the wheel bearings are USA made even. I almost jumped up to the next level but I didnt feel the cost vs reward would have been there for me to justify. I still need to replace the rear brake line and maybe a wheel cylinder, probably both just in case. The master cylinder was low when I popped the top to bleed the front which would explain why the brake light was on after I installed by gauges(hey it actually does work!)

He loves to be in the garage anytime Im there. I did take them for their first ride around the block a week or so ago which they loved and asked why it was so loud :laughing: (I really need to address the tailpipes as the dumps are just too annoying inside). Looking forward to more drives with the family in the future.

Not much to report besides a few headaches getting the brakes sorted out. The front was not much of an issue until
after a road test where I found a leak at the caliper fitting from what I suspect was from a lack of sealant on the fitting to caliper. It was all good until a heat soak after the initial drive and bedding in the pads. This is why I believe
It roadtests and double checking your work

My bigger issue was dealing with the rear which to my knowledge had newer wheel cylinders installed by the previous owner. It also already had a wilwood prop valve installed which I replumbed during the master cylinder install. I also wanted to replace the rear rubber brake line since it appears to be original, this was the start to another issue, I could not get one of the lines to break free with any sort of persuasion until the point of rounding the nut off. Due to its position and bend there is not enough line to cut and replace the fitting so it will need to be replaced. Realizing that was going to be a loosing battle I moved to get the rear bled to at least fix the spongy pedal and test the fronts. I needed to bleed it enough to get the old discolored fluid out but I could not get a solid pedal. Searching for leaks I found a couple small ones at the prop valve fitting, tighten in and repeat. Upon closer inspection I found what might have been a wheel cylinder leak, it was small enough not to really be leaking into the drum but since I had new ones I swapped them out and disassembled the old one to inspect. Found a rusted and corroded piston and bore which I can only assume was introducing air on the rear circuit.

Readjusted the shoes, bled again, manually this time and finally had a solid pedal! Still did not get the rear line replaced but Iā€™ll tackle that at a later time. Gotta give the wife back her parking spot in the garage or I might not be allowed to work on the cougar at a later time! She doesnā€™t mess around when itā€™s hot out! :laughing:

Short story, even when something looks new do not assume itā€™s going to not give you a headache. One of my big reasons of doing one thing at a time and short road trips is to iron out all these little issues. I have little to no history on drivetrain and it was sitting for 15-20years prior to my ownership. She stops quite well now once getting the fronts seated and prop valve adjusted. Still need to change that rear line for piece of mind and repair the fitting on the front.

Next up is to clean up the carb. Got a surge at cruise and I donā€™t trust it in hot weather. Valves need an adjust too, hoping to have it running well enough to attend a Fatherā€™s Day car show which would be the first public appearance and the longest drive itā€™s had so far.

Its been a while since Ive made much progress on anything new. Ive messed around cleaning up a few things here and there but between other obligations and the summer heat not much has got done besides acquiring parts. But at least one of those things are changing and that means our summer is coming to a close, this weekend we had a bit of a cool down to 100* day which makes for decent garage day here in the desert.

Currently I am focusing on things under the hood to get her up to a trust worthy reliable driver. I know little history besides knowing it ran ok when parked in the early 90s. It sat in a garage with the engine largely untouched until my tenure. It does run pretty well, doesnā€™t smoke or make any weird noises but there have been a few things Ive wanted to address like the coolant system. It was left as it was when parked which caused rust and deposits to form in the coolant system. I noticed this when installing a new temp sensor in the intake. Pulling the upper hose confirmed more build up was present however it did not cause an over heatā€¦yet. I also found what appeared to be an original style thermostat which I though was interesting since the intake has been replaced along with a water pump and radiator somewhere along its life. First order of business was getting the current system flushed. I found this flush to work really really well getting any of the build up deposits and rust out. I drained all the coolant, removed the t-stat and filled with water with flush. Drive it a few miles to get warm and ran at a high idle for about 1hr and let sit overnight then repeated. Drained and flushed countless times to get everything out but its looking really clean now and ready for the new radiator




Since Im going with AC in the future and do not wanted to be limited to my driving based on weather a larger 24" radiator was a given. I decided after much debate to go with a copper/brass 24" 3 row from ACP as they seen to have a proven track record. I had almost gone the aluminum route since they have some really nice factory style radiators now. The aluminum was even cheaper then the copper brass but do have some mixed results. The aluminum even had a nice shrouded electric fan but I did not like the single fan setup. Side note is radiator prices have jumped substantially so kinda wished I did this a year ago but is what it is.

Since I dislike fixed fans for more then one reason and it seems converting to clutched fan can be temperamental based on aftermarket clutches I chose to go with electric fans. Going electric is not as easy as one might think and there are few things to consider. One of the biggest mistakes is not enough air flow through the radiator under cruise conditions from too small of a shroud. Ideally you dont want the fan to run constantly but rather cycle as needed based on temperature. With this in mind I decided to go with a dual fan setup as it will allow for more air flow through the core and the second fan can be setup to run only with the AC. This is pretty typical of a modern vehicle setup. I first saw this fan that mfc133 used here https://cccforum.discoursehosting.net/t/healing-heroes-win-the-mustangs/129/1 and really liked how it looked, fit and specs seem more then enough for my application. These have been out of stock on summit for a while but recently Ive noticed NPD start carrying them with the addition of relays and temp control. Originally not wanting to spend the extra money for the included temp/relay control as I want to wiring it myself and control with the eventual EFI system I ended opting for it as it was the only version I can find. The added benefit is I can run it this way until I can do EFI then give the EFI the control with the AC compressor ETC. Interesting enough these are supplied to NPD by Old Classic Air which appears they take the Maradyne Fans and add the temp and wiring control along with mounting hardware and sell as a kit. They list as a USA made product but be aware it is not, simply assembled here. With that said its every bit as nice as a spal fan.



One of the features of the fan that I like, The ability for it to pass air flow during cruise. Not only is it dual fan it has flaps top and bottom to allow additional air flow.

Fit is just about as perfect as can be from a universal fan, The shroud is slightly too wide which if its a big deal could be trimmed. I plan to leave it as is. The shroud is built very well and is not flimsy at all

Mounting is as easy as drilling holes, quality hardware is included

Protip, Use one of these guys to bevel your holes

Overall thickness isnā€™t bad either. Should fit most combinations of accessoryā€™s under the hood. Relay and temp control is not ideal being right on top but its cleanly mounted and wired. I will eventually change this

Now that the cooling system is clean I can install this radiator and fans along with new hoses. Also new t-stat and housing to ditch the lame chrome version thatā€™s on it.

I love those fans!! Since Iā€™ve put them on I never have to give overheating a second thought. They are loud, but to me thatā€™s a small price to pay for the decent cooling. Using a PWM controller to run them would probably cut down the noise a bit, but I like having them triggered by the EFI.

Good to hear they are working out well for you too. If they function as good as they look Iā€™ll be happy. I am very happy with the overall quality. I havenā€™t seen many generic fans built as well as these, they rival a factory style fan which I like. Thanks for sharing the info in your build!

Such is life with an electric fan, I was debating on the noise level then realized as I pulled my wifeā€™s car into the garage all electric fans are loud anyway. Might be worth a shot playing around with a PMW control but I think you might have to have a capable motor? I honestly have not dug into it much yet. But yeah efi triggering is a nice benefit too. Thatā€™s all easy enough stuff to mess with down the road to refine your setup.

Another electric fan convert! Yes! Those look very nice too.
A note on the PWM control. I havenā€™t heard that PWM specific fan motors are required. Iā€™m using a dual fan PWM controller from AutoCoolGuy. Itā€™s worked well for me and is beefy though large. It adjusts fan speed as dictated by leaving water temp from the radiator. Fans are quiet at less than full speed and system has a 1 minute shut down when power is shut off as well as a soft-start mode. I wired it with a switch that allows full speed function of the fans if ever needed. My fans pull temps down from 205 to 175 in a few minutes at 90f ambient while idling.

I have seen these installed on some transit busses I used to work on, Never paid too much attention but I do recognize it. Will have to look into these, it could be a good way to control the fans more accurately then simply on or off.