Alternator Light Blinks / Flashes When Driving

My Alternator Light Blinks / Flashes When Driving

1969 Cougar 390 / Automatic

I’m not a great diagnostician so please be patient.

When driving the Alternator Light Blinks / Flashes, like a turn signal indicator would when activated.

Not a flicker, but a steady blink / flash.

When I stop at a light or if it’s sitting at idle it does not.

Here’s what I’ve done so far:

Checked the battery:

Fresh off the Battery Tender = 13.15 V

12 Hours off the Battery Tender = 12.85 V

At Idle = Bounces between 14.85 V and 15.5 V

Checked Battery Terminal Connections = They are tight

Checked all connections at Voltage Regulator = They are all tight

I noticed that at idle the interior lights are flickering. When I rev the engine, they do not.

Thoughts?

Thanks in advance.

Take the alternator off the car. Take it to the nearest part store. They will test it to see if it is any good.

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@Royce
Thanks for the reply.
I’ll do that, but before I do I want to give a little more information.
I just took her out for a ride.
The alternator light is still blinking / flashing like a turn signal while driving.
BUT…
When I turn on the turn signals. 4-way flashers, headlights, heater fan, and when the brake lights come on it immediately stops.
I’ve never had something like this happen…weird.
Just wanted to put that out there to see if that helps.
Thanks
Tony

I don’t know why that happens - the basics are what counts. I bet if you fix those it will all start working.

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I finally found time to remove the alternator and have it tested.
They said it’s working.
See picture.

I’m guessing the next step would be the voltage regulator??

EDIT: I noticed that the current voltage regulator is a reproduction unit with yellow writing on the top.
Searching the internet, I’m finding that the reproduction units with yellow writing are for a car with air conditioning.
And, units for cars without AC have silver writing.
Could this be the issue?

Also, I noticed that my battery is slightly swollen on the “short” sides.
Should I replace it or will it be OK to use once I fix the over charging issue?
I used my battery tester and it said the battery is still good.

Thanks in advance for the assistance.
Like I said, I’m not the best diagnostician.

Your battery voltages look fine, and alternator tests OK. So assuming everything is wired up correctly, the voltage regulator is the most likely problem. The yellow stamped repros are a bit heavier duty, but should work even without air conditioning.

It was mentioned on the Mustang Forum that rather than buying the crappy reproduction units, one should use a current solid state Motorcraft GR540B Voltage Regulator and swap the cover.
Has anyone done this?
Any thoughts?
I’m pissed that I need to replace a brand new battery because of the VR failure, so I don’t want to have to do it again.
Thanks again!!

The reproduction voltage regulators are normally set to charge the battery until it dies. They are junk. AMK sells the regulator top so one can buy a modern electronic voltage regulator and install the top so no one will suspect anything is amiss.

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Ugh - do they overcharge? I haven’t had any charging system or battery problems with the silver label repro in a decade now. But I haven’t put many miles on it.

@Royce
Will the Motorcraft GR540B be a good choice?

@Calicat
It was in my case…

Mine regulates at 14.4V, but I see yours was up to 15.5. That’s definitely too high. I see the covers to install on solid state regulators - great solution!
Alternator Voltage Regulator Cover Only, Autolite, C8AF-10316-A, Blue with Silver Ink - #10C316-7A - National Parts Depot

I’ve only used the ones from NAPA - here’s a write up I did about it in 2008:

Follow up:

As mentioned before I had the alternator tested and it tested good.
Bought a new 24F AGM Battery.
Bought a new Motorcraft GR540B Voltage Regulator and changed the cover to the repro one off the old VR.
Alternator light stopped flashing/blinking.
So far anyway.
Battery with the engine off: 12.6 V.
Battery with the engine at idle: 14.37 V
So that looks right!
Thanks for the help.

As a side note the innards of the reproduction VR look cheap.
The Motorcraft unit looks much more robust.
I’d probably recommend staying away from the reproduction VRs.

Best!

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Hello when I had my 68 mustang it did similar things after I replaced the Alt to a higher output I discovered that the Regulator was the problem not before it melted some of the wires .I would check it and maybe replace it with a newer type. my 70 Xr7 doesnt have any more the ALT has it built in

Good luck

I used an electronic regulator in my 69 XR 7 from 1986 until about 1995, when I installed an internally regulated alternator. There were no issues.