Recreating Original-style under carpet sound deadener

Disclaimer: I know that modern sound deadening materials are most likely superior to the stuff originally installed in our cars. I wanted the overall cabin-feel of the car to be as original as possible.

There is not currently original-style sound deadener available for Cougars. The closest you will get is a 1/8 inch thickness mastic tar mat kit from Auto custom carpets ACC, available from WCCC and RockAuto (my choice - cheaper). This leaves a lot to be desired if attempting to be closer to original. So, I set out to recreate the factory sound deadener.

I purchased two 7 piece kits from Rock Auto (link below) and sourced a 40oz roll of jute padding from Rex Pegg Fabrics in Phoenix. I bought 7 yards but probably used half of it. I traced and cut out pieces of jute to be sandwiched between the two tar mats. I used DAP Weldwood contact adhesive in a paint spray gun to spray the glue, the most technical part of the project. I found a new (old) craftsman paint gun at an estate sale and had purchased a gallon of DAP for other interior projects such as installing my headliner. Glueing the deadener together used quite a bit of glue. The end result was a 3 layer sound deadener pad that is .48 inches thick.

I am happy with the results and are in process of installing the carpet.

A word on carpet - I purchased the mass backed loop carpet from RockAuto. I had to trim some of the glued on padding on the driver side toe kick to allow for full accelerator pedal travel. Additionally, mass backed carpet makes installation a bit tough as the added thickness makes installing the door sill plates very tight.

Sound deadener link
https://www.rockauto.com/en/moreinfo.php?pk=5999928&cc=1366264&pt=14534&jsn=605

Jute padding
40oz. Jute Pad - 40oz. Jute Pad - Rex Pegg Fabrics










That looks great. It’s near impossible to save the original sound deadener, even from a low-mileage survivor.

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https://www.virginiaclassicmustang.com/65-73-Mustang-Sound-Deadener-Heat-Barrier-Carpet-Underlayment-Set-Original-Material-P482462.aspx

Isn’t Cougar deadener 3 layer vs Mustang 2 layer?

If so I never knew it. The Cougars had additional sound deadener in places the Mustang did not.

Could you measure the height of the brake pedal above the floor? Mine appears to be lower. I am beginning to believe the wrong push rod was used.