Well, I've definitely had better weekends

Started a new thread here as only the 1st part touches on what we had discussed last week and now, unfortunately has gone in a new direction.

So last week i was talking with some of you here regarding my vacuum advance, timing and such related things. To follow up, I did install a new single port vacuum advance canister (which also, with it’s much small size, clear the A?C brackets & allows room to real-time adjust the internal spring with an alan wrench. great, thanks Bill for that suggestion!
With my compound meter gauge and a brand new (replacing a 23yo basic light) now full featured digital timing light [RPMs, total timing etc], I was planning to tweak the carb settings and dial in all phases of the timing then take the cat out for some relaxed cruising, but alas… I never got that far, it was not in the cards.

A bit of backstory on the car is in order, so a little over 1yr ago the PO had farmed out quite a bit of varied work to different guys & much of what I discovered in person over time is at best what I’ll call hack or half-azzed . Given this I have been addressing these issues and related to where this post is going. The car only has 37K original miles but it sat for over a decade as well so much needed be done, they did send the heads out for go-over & valve job which obviously means they installed new head & intake gaskets.
I went to 1st tackle the bypassed heater core, non-functioning A/C and a trashed original heater/evap box of which i did a full restoration with deep clean, all new foam seals, lubed & adjusted doors, control-cable adjustment plus new vacuum lines and actuators. That job sucked, but it was very satisfying once completed to see it all come together and back re-installed properly. For full center-console restoration along with a new stereo system, i had had the center unit & stereo had unit in/out 3 different times already so i was like “i am NOT going through this again” so i even managed to do the entire project without removing my pass.seat or the radio/center console!

Now last month while out for a couple drives, i noticed the temp dial nearing way up on ‘H’ and when i shut the car off i could hear the boiling under the hood and eventually once the cap released, the overflow can started spitting out coolant on the ground. when i opened the hood, the hoses were obviously under extreme bloated pressure as well. So i stopped driving the car, kept working on it in the garage and along with the restored heater box, ran my new hoses & clamps, refilled the coolant & setup my tall burp-funnel all in planning to test run for leaks while burping out any trapped air from all the new related work and parts.
I also had installed a new 2" temp gauge in place of my broken center clock so I could monitor actual engine temp at all times & right in my face.

Yesterday, with compound meter/vacuum gauge hooked up to manifold port & new temp gauge connected to intake, started the car and immediately observed not good sound as well as bad readings on the gauge: pressure/vacuum= 10/4 well the sound was obvious that the base timing was way retarded because i was moving the dist around to get the giant dual advance removed & new single unit installed. so as soon as i turned it and brought the timing up, she smoothed out and was idling nicely BUT… the pressure/vacuum only moved to 30/13 never higher. meanwhile the car was warming up 140 the moved to 180 area where my electric fans kick in & again with the burp funnel in place (no closed radiator cap ATT) i didn’t have change to connect timing light as this all took place quickly within few minutes, any adjust to dist. had zero positive effect on the compound meter, so i shut the car off to reevaluate and bam… a volcanic gusher of boil-over coolant erupting up out of the burp funnel all over the place.

So immediately i’m thinking oh shTT, right in middle of car-show & driving season, now i have to do head gaskets on this thing to boot. But here’s some info and see what you guys think on things here… all thru this there’s never been oil in coolant, nor coolant in the oil. as well, there is zero coolant loss (other than overflow spitting out as it should under the extreme boil-over pressure relief) but then, even though the car idles and runs very smoothly, i have horrid readings on both, engine pressure and manifold vacuum.
I have the tools here to test leak-down and also cylinder compression (although i do not want to run this car any longer in it’s current state so i’d need do a manual compression check) as far as leak-down, i just discovered that someone stole my air compressor out of the basement so that test will need wait until i get another one here, if i even need to do that test.

For ref, i have built, rebuilt, repaired & maintained motors in a dozen different cars over the years but haven’t actually ever dealt with this scenario before. just based on all this info as well as the compound meter readings, i’ll ask you guys…
although it would default to head gaskets gone bad, is there any chance that it could be just the intake gasket pushing air into the cooling system and acting like a bad head gasket and if so, what would be THE definitive test IYO? or am i already destined to tear down and do the head gaskets (which if so of course will include the intake anyhow) but yes is a big deal in work intake vs head gaskets. input or experience on this is appreciated.

Now related just incase i end up doing the tear-down for head gaskets, i have an important question. On my 1979 Cadillac Seville (Oldsmobile 350), Cadillac added on a nylon liner to the timing chain for purpose of ‘quite running’. well, that garbage deteriorated over the decades and causes a near bulletproof lifer timing chain the need to be replaced because of all the slap once the nylon falls apart & puts oil pickup at risk on again, one of the most bulletproof motors ever built.
well, i had heard that these early (1st year) Ford 302 Windsor motors have that nylon on the timing chain. can anyone 100% verify please yes or no on that (01/1968 San Jose build). if so and im in there deep anyhow, i will certainly replace it with a new full-metal chain.

Anyhow, thanks for taking time to read this through and all input and thoughts along the way are much appreciated. I do not like to see posts/threads like this just fall off where, either way good/bad the OP never follows up. so yep i will update with any related progress or questions and ultimately into restarting the motor for testing again whenever that is.

If you had just filled with coolant, you likely had air in the system. When the thermostat opened, the giant air bubble was pushed into the radiator causing the geyser. Unlikely that was caused by a sudden head gasket failure.

1 Like

But what of the rest of the read here… on normal driving around, it went 40% higher on the C-H gauge on top of H and then upon shutdown boiled-over both times. that was all before the new heater parts, hoses and coolant refill. I have burped out many cars perfectly with that funnel tool but again please re-read details about all that went on prior out of nowhere with overheating/ boil-over issues and extreme bloated hoses with temp so high it wrecked the pigment of the new engine paint even. moreover, with default base timing, the pressure & vacuum readings are terrible now, highest achieved 30 pressure & 13 vacuum vs 50/20

EDIT: to add & clarify… prior to this and still with bypassed heater core, no changes to system, no added parts or coolant, no timing changes as it was for past 18months, out of nowhere the car overheated & boiled over under extreme high pressure both drives before i took it off the road to restore the heat & A/C.

When you say engine pressure are you talking oil pressure and how is that connected?

If your radiator cap is working, it opens up at 13 psi, so you can’t get over pressure in your cooling system unless that has failed. But I’m definitely not saying there isn’t something else going on. How are you reading engine pressure?

Hi yes in fact the r-cap was brand new ( i tried 13 & 15psi new caps. but again, those 2 drives when i got out of the car, under the hood i could hear very loud, hard rapid boiling then the overflow bottle started spitting out a ton of coolant on the ground as the cap released into the overflow hose/bottle. once i opened the hood, the new radiator hoses looked like an entire nest of wasps stung them.

for the readings i used this gauge shown (pic not on my motor) and the initial retarded timing read was about 13/5 and after turned up to baseline timing never could surpass 30/13, no where near green zone which last month before all this, it was in the green soon as the motor was started.

no. sorry bad wording i just meant the lower reading numbers on my compound test gauge. but you can see just how low the vacuum numbers have gone since all this started last month.

What is that gauge connected to? Intake manifold vacuum port?

Yes it was tested with exact same results on both, intake manifold port and Edelbrock 600 rt-side full manifold v-port.

Ok, I get it now. The 30/50 readings you mention are in cm vs. 13/20 in inches. But both are readings of manifold vacuum. Yeah, 13 inches is low.

But if you are not seeing oil in coolant and visa versa, I would suspect the timing chain has jumped a cog or two before the head gasket. But a compression test measured at each spark plug hole will tell you for sure. Ford engines used phenolic coated timing gears, and it gets brittle and chips off with age.

I can’t explain the new radiator hoses having bulges all over them. That’s a weird one.

1 Like

thanks for the follow-up and for answering my later question about the nylon riddled timing chain/gar set as i have, or had prior, on the '79 Cadillac. The hoses i shouldn’t say were like individual bulges but were extreme fully bloated clamp to clamp under pressure. And yes correct, oil & coolant both still 100% clean✅

As soon as i have any time this week or for sure over this coming weekend, i can do a manual compression test and share the results here. depending on how that turns out, i’ll either need to dig in deep for the head gaskets, or possibly next i’ll pull the front stuff off 1st and have a look at that timing chain setup which now that i know 100% is like my other car was, i want it out of there swapped for a normal metal only set.

Disconnect and plug the vacuum hose to the distributor. Set you base timing at idle to 10 degrees BTDC. Adjust the idle speed to about 750 RPM. Measure vacuum. In the US we use inches of Mercury (Hg). That is the smaller number. We want to see a reading in the green zone. It sounds like your timing is way out of spec.

3 Likes

They tell doctors: if you hear hoof beats don’t think Zebra first. Slow down on the complex possibilities. Lets get the basics right first.

4 Likes

OK as soon as i can get to the garage, will do this before anything else like compression test and/or leak-down. Once executed, will report back with results.

One thing, in your opinion, should i just put the new radiator cap back closed 1st for this test (which possibly may still involve some trapped air), or keep my tall burp funnel in place (with radiator open) during this procedure?

Intake gaskets could be installed incorrectly.

I would cap the radiator while working on timing. Cooling system sounds like it may need some help, but one thing at a time. Coolant boils at a much lower temp without being under pressure.

1 Like

sounds good. will do✅

You’ve got a gorgeous Cougar btw!

1 Like

Thanks so much!:pray: And She’s too special to be off the road during peak season. but, little by little, we’re getting there​:+1:

Set the timming at 10deg as stated , if the vac gauge is not in the green zone , advance the timming while running and watch the gauge stop advancing the dist when the vac gauge stops advancing. Lock the dist down.Shut off the engine and let it heatoak for 10/15 min
Try starting , if it bogs , retard a couple degrees and repeat…now hook up vac advance to ported vacuum. Done